The Job

The original shaft on the top and the 3 1/4" stock we started with.

End View

You can see the difference in the size of the shaft at various points along it. Alot of material needed to be removed.

3 1/4" Raw Stock

Starting with 4' raw stock it needs to be turned down

First Pass

Chips Ahoy

For an unexperienced programmer I recieved burns on my lips chest and feet recording these pictures and videos. :(

Another Pass

Curly Chips

More Passes

Key Way

Milling the keyway


Finished shafted compared to the original damaged shaft.